Fret (this time)

As a luthier for 40+ years I have built hundreds of dulcimers and a great variety of other stringed instruments. In 2012, my first foray into the blogosphere was titled “Whatshebuildinginthere” in which I wrote about my instrument building with an emphasis on experimentation, information, and encouragement to help other musicians and builders. At some point autoharps took control so in 2016 I began this new blog calling it “fretorfretnot”. I expected to carry on blogging about both fretted and not fretted stringed instruments but again, autoharps ruled. Only lately have I found the time to pound frets instead of tuning pins.

This mountain dulcimer was commissioned by a musician (Marsha) that has always played in the Ionian tuning of DAA instead of the more conventional and contemporary tuning of DAD. The DAA tuning has been traditionally used for “noter and drone” playing, that is, fretting the melody on the closer “A” string/s with a stick called a noter and allowing the middle “A” string and the lower “D” string to drone. Instead, this musician fingers chords and melody on all three string courses and uses a capo or re-tunes to play in other keys and modes. To the inexplicable astonishment of many dulcimer musicians who tune and play in DAD tuning, DAA tuning can play the same music, just using different fingering patterns.

The 1-1/2 and 8-1/2 (not shown) frets are partial frets installed under only the melody string/s

A few additions have been made to favor versatility. The 6-1/2 fret has been added to the scale for Mixolydian (or DAD) tuning.  Partial frets at the 1-1/2 and 8-1/2 positions were installed under the melody course to add the extra note used in Mixolydian tunes and capoed play. Many players who tune to DAD add a full fret to the 1-1/2 position but we find it confusing and unnecessary for DAA tuning. Playing some faster melodies in DAA requires long travel up and down the fretboard and some wide finger stretches when playing chords. For that purpose a more comfortable 26-3/8″ scale length was chosen over the slightly longer scale of her other dulcimers. This small difference in scale length places the frets closer together making it easier to span chords and play faster.

The back and sides are Koa wood trimmed with grained ivoroid binding.

A western cedar soundboard, koa back and sides, wenge fretboard overlay, and mahogany fingerboard and peghead make up the body of the instrument. The four tuning machines are black chrome Gotoh planetary tuners with grained ivoroid buttons. Grained ivoroid binding trims the top and back and provides some protection from the inevitable boo-boos that attack the vulnerable edges.

 

 

 

 

 

 

Sun, Earth, Moon, and stars create a basic theme with an asymetrical shape, cutouts in the peghead, and simple pearl and abalone inlays.

The sun on the soundboard was created by first shallowly routing the shape on the cedar top and then applying gold leaf. The gold leaf isn’t actually gold but brass that comes in unbelievably thin 5.5″x5.5″ sheets. Handling this material that is only a few molecules thick is tricky. It easily tears at the slightest attempt to move it. Fortunately I could overlap the fragments without visible seams. Application took some practice and involved applying a sizing (glue) and then burnishing on the thin brass. This and the rest of the instrument was finished with multiple coats of semi-gloss Deft lacquer.

 

 

 

 

 

Clip-on electronic tuners are very popular with stringed instrument musicians. They assist accurate tuning even in noisy jam sessions because they “hear” the vibrations that are conducted through the clip attachment. Many styles are available but finding a convenient and reliable place to attach them on some instruments is frustrating. For this dulcimer I removed the clip from a D’Addario tuner and replaced it with a short length of 1/8″ Delrin rod. The small star in the peghead was the perfect place to conceal an 1/8″ hole for the tuner which can be inserted and removed as needed.

 

 

 

A New F/C Diatonic Autoharp

I recently completed and delivered this commissioned instrument to a musician in New York state. After the initial contact and much discussion by e-mail, the entire process required only three months. The wait probably seemed longer to the musician anxious to receive his first luthier built autoharp but its completion was well within my usual two to five month time estimate.

 

 

 

 

He has been playing autoharp for over forty years and writes worship songs that he plays for small gatherings. By commissioning a custom autoharp he could choose features that greatly enhance his music and playing style. The songs he writes and performs are mostly in the keys of C and F so an enhanced diatonic string schedule and a fifteen bar chord setup with two lockbars was designed for the chords he needs. He plays acoustically in private and amplified in public so an electromagnetic pickup and jack were installed. Other chosen options were fine tuners which are very useful with a diatonic, and cosmetic features such as a custom oval sound hole rosette.

 

The chord bars, bridges, side veneer, chord bar covers, and tail cover are made of African mahogany stained with Minwax red mahogany oil stain. The chord bar covers, chord buttons, and tail cover are capped with curly maple finished natural. The soundboard is spruce, the back is maple veneer, and everything is finished with up to six coats of semi-gloss Deft lacquer.

 

The Schreiber electromagnetic pickup is specially wound for this thirty-seven string array and is fastened underneath the chord bars by metal tabs that fit in slots on the underside of the Delrin chord bar combs. A small length of coax is routed through the inside of the instrument to a 1/4″ jack.

 

 

Many of my autoharps are shipped out of state and abroad to musicians who will likely want to experiment with alternative chords or attend to future DIY adjustments and repairs. For this I include some extra blank felted chord bars, extra chord felt, self adhesive under cover felt, and extra springs. The wrapper from the custom string set will help them order the proper strings when it becomes necessary and a laminated strip indicates the tuning of each string. Also included is the allen wrench that comes with the fine tuners and a new star tipped T-wrench.

 

 

 

 

So, you want to build an autoharp

The following is my article that was published in the 2019 summer edition of the Autoharp Quarterly magazine.

 I have always maintained my own instruments, mostly out of economic necessity but especially for the challenging DIY learning experience. This has led to a deeper understanding of what my instruments are capable of and how I might modify them to meet my personal needs. That has led to my forty plus years as a luthier, building and repairing a variety of stringed instruments.

My wife, Marsha, and I have always enjoyed autoharp music and began our own journey, as many do, by purchasing old autoharps on internet auctions. These needy ‘harps taught us tuning, restringing, and re-felting, but just as importantly, revealed design and aesthetic  improvements that could benefit our musical experience. The next step (leap) in our journey was the decision to build our own using the many ideas we had gleaned from playing, observing, and “tinkering” with these wonderful instruments.

Have you reached this point in your journey? Building a box with strings on it is not as daunting as it may seem. If you possess the motivation, a little understanding of autoharps, some basic tools, and modest woodworking skills (or know someone who does) you too can build an autoharp to be proud of. Here are some ideas and resources to help you, the first time builder, get started.

Planning

Reverse engineering, or planning backwards, begins with ‘harps you can play or observe to determine the features you like. Take photos and accurate measurements. If you have access to a failed, unsalvageable ‘harp, trace a pattern and disassemble it to discover its acoustic and structural secrets or shortcomings.

Plans can offer specific direction or become a useful “jumping off point” for your own design. Included instructions illustrate the woodworking and assembly procedures involved.

  • Plans for the Schmidt Model 73 are available for purchase from the Guild Of American Luthiers.

 

  • Musicmakers offers a free download of plans and assembly instructions for their long discontinued “Autochord” kit and continues to sell the collated hardware to complete it. The Autochord differs somewhat in size and construction from other ‘harps but offers many helpful ideas. The file can be enlarged to full size at a retail copy center.
  • The Autoharp Owner’s Manual includes excellent plans and instructions for building  “The Mountain Laurel Autoharp”, along with a wealth of maintenance and setup information. The design can support more chord bars, diatonic stringing schedules and aesthetic details. The plans can be photocopied and enlarged to full size at a retail copy center. 

Materials

  • Hardware stores stock the more common items such as screws, brass rod, glue, and finishing supplies. 
  • Specialized hardware such as zither and bridge pins can be purchased from online vendors or a piano supply company.
  • Chord bar felt, OS parts, fine tuner assemblies, pickups, pins, springs, etc., can be purchased from many autoharp luthiers and Elderly Instruments.
  • Standard and custom string sets are made by Greg Schreiber.

Wood

  • Wood can be sourced from lumber yards, sawmills, local woodworkers, and online. If you cannot plane and sand solid woods for the thinner back and soundboard, consider the 1/4” marine and cabinet grade plywood sold in big box stores such as Lowe’s. They also stock 1/4” x 6” solid poplar that can be joined to produce a better soundboard than plywood. With some patience and careful sorting, you can often find attractive quarter sawn stock.

The best framing material for tuning and overall stability is the multi-laminated maple pin block manufactured for pianos. It grips tuning pins without cracking and remains stable in changing environmental conditions. It is particularly effective when cut as a single unit for the angled treble side, as it eliminates a troublesome joint that wants to creep. I like to cut the entire frame from a single blank so that there are no joints to fail. Pin block can be obtained from a piano technician or piano supply but the planks are fifty-nine inches long, so it’s unlikely that they would sell only enough for one ‘harp. Contact me to purchase a more economical size.

In closing

When you create your own special box with strings, not only do you increase your knowledge and skills of everything autoharp, but also you get a warm fuzzy rush every time someone asks, “Who made your autoharp?”

Links

Plans

The Guild Of American Luthiers:  http://www.luth.org

Musicmakers :  https://www.harpkit.com

The Autoharp Owner’s Manual  compiled and edited by Mary Lou Orthey is available from Daigle Autoharps:  http://www.daigleharp.com

Materials

Schaff Piano Supply (wholesale)  https://www.schaffpiano.com

Vanda King (retail piano supply):  https://www.vandaking.com

Elderly Instruments:  https://www.elderly.com

Greg Schreiber:  http://schreiberautoharps.com

Michael Bowman: https://fretorfretnot.com

An Appalachian Upgrade

An autoharp musician and friend here in Ohio purchased this 21 chord Oscar Schmidt “Appalachian” from an online auction. He had been searching for this model for some time and was excited when this this instrument arrived in fair condition. Everything, including the plastic case, seemed to be original but worn and soiled from forty plus years of use. The felt was scored, the buttons were worn and discolored, and the strings were near the end of their life. The cherry colored finish had the usual nicks and thin spots, and visible inside the sound hole were some unacceptable glue runs and globs. Upgrading this autoharp to the level of the luthier built instruments that he currently owns and plays called for new strings, fine tuners, a new chord array, and a thorough cleanup.

 

After the old strings and hardware were removed the cleanup involved scraping and sanding the hardened glue inside the sound hole. The surface dirt on the outside was removed with a damp cloth. I polished the tuning and bridge pins by looping a cloth shoelace around each one using a see-saw motion. Where the finish was worn thin, I sanded it with 400 grit paper and touched up with semi-gloss lacquer. After everything was clean and tidy I hand polished everything with Meguier’s, a gentle, non-silicone automotive clearer wax.

 

Twenty-one chord C models have an aluminium anchor bar that fits more or less snuggly in a pocket routed in the frame, and sometimes string tension exerts enough force to pull the bar forward and up.  I replaced this with a fine tuner assembly made by Greg Schreiber. It fits into the pocket in the same way as the original anchor bar but can be secured with screws and shimmed so that it is unlikely to attempt escape. The assembly weighs a few ounces more than the original bar but far less than the Oscar Schmidt fine tuners that weigh a full pound.

Another superior feature of the Schreiber fine tuners over the OS tuners is the flat bridge that keeps each string level regardless of how much the tuning cams are adjusted. The poorly designed OS cams raise and lower the individual strings causing inconsistent damping, making it necessary to periodically level and re-tune all of the strings.

 

With this fine tuner assembly, each string is threaded through a small cam and secured to the anchor bar with an Allen screw and a washer. Fine tuning is achieved by turning the screws with a provided Allen wrench.

 

After installing the fine tuners I replaced the old chrome anchor cover with laminated cherry stained to match the autoharp body.

 

 

The original aluminium chord bars were felted with worn  blocks and had discolored plastic buttons. Since the owner wanted a non standard chord array and a consistent button appearance, we opted for a new blank conversion kit that contained twenty-one blank bars, buttons, holders, and cover.

 

There were other advantages to replacing the original set. The blank bars and buttons were cut and labeled for the new setup leaving the original bars free to create additional chords that could be swapped in as the music required. The new chord combs are made of a smoother, more resilient plastic material than the brittle originals and with softer springs and new padding in the plastic cover, the playing action is easier and quieter.  Instead of the original felt blocks that are prone to falling off, the bars are felted with continuous strips that can be V notched for the open strings.

 

The owner decided to keep the instrument chromatic and consulted with Jo Ann Smith to design the best chord layout for the music he plays. Jo Ann provided downloadable files for the button array and an actual size template for cutting each of the chord bars. To me, recommending chord setups, marking, and accurately cutting chord felt is one of the more tedious and time consuming tasks of autoharp lutherie. Jo Ann provides this wonderful aid at a fair price.

With new strings, hardware, and a more useful chord bar setup, the owner plans to share this good sounding autoharp and his favorite Mike Seeger songs with fellow students at the university where he attends.

 

 

 

 

 

 

 

 

 

 

The latest from here at Fretnot Laboratories is this custom thirty-seven string, fifteen bar diatonic in the keys of G and D. It features Daigle fine tuners, two lock bars, flat chord bar buttons, and five extra blank chord bars for future substitutions. A custom oval rosette was fashioned using walnut burl and plastic white-black-white purfling. Walnut burl also trims the tops of the chord bar covers and the tail end cover.

The one piece laminated frame,  laminated back, and Sitka spruce soundboard are trimmed with a cherry veneer. The cherry chord bars are complemented by walnut buttons, bridges, and walnut chord bar holders.

 

 

 

 

 

 

 

It was a real treat to correspond with the French musician who commissioned it and to eventually meet with him when he traveled to the USA to collect it. As he often travels from his home in Europe to Asia and North America, he was concerned about crossing international borders with an instrument made of wood species that might be endangered and regulated. It is a modern issue of concern. Some species of wood, particularly rosewoods and ebony, and shell products such as pearl are listed as endangered and prohibited from travel without certified documentation. If enforced by customs, the instrument may be confiscated or delayed for inspection.

To avoid any misunderstanding, this new autoharp was built with certified sustainable North American wood and accompanied by a document describing the walnut, cherry, and spruce content and their origins.

Child ‘Harps

Since introducing my new twenty-three string, seven chord child size autoharps two months  ago, I received a lot of interest and positive comments. My goal was to produce a serious instrument for the young learner to play while growing into a standard, full size autoharp. I guess I wasn’t too surprised when several adults found them to be a good size as a travel instrument or for someone challenged by the size and weight of a more standard autoharp. At only eighteen inches long and weighing only four and one-half pounds, they are easy to hold and carry.

Keys of D and G with seven chords, C, G, D, A, and Am, Em, and Bm.

The prototype featured a diatonic tuning schedule and chords for the keys of C and F. These two major keys are ideal for much written music and for accompanying young voices. Several musicians have asked if I could make these little ‘harps in the keys of D and G, keys more useful for older voices and for playing with mountain dulcimers and fiddles. Greg Schreiber, who makes our autoharp strings, developed a stringing schedule for this higher tuning and shorter scale so I can now offer them in the keys of D and G.

Keys of C and F with seven chords, Bb, F, C, G, and Gm, Dm and Am.

More information can be found on the original April 24th posting below and in the “Autoharp features and prices” header page.

 

The Autochord

“Musicmakers” in Stillwater, Minnesota (https://www.harpkit.com) has been a source for musical instruments, kits, and supplies since 1978. Long ago I built (from scratch) a Celtic harp and an Autochord from their published blueprints and completed a couple of mountain dulcimer kits for owners who were unable to do so themselves. I have always appreciated the quality and innovation of Musicmakers’ work.

Several years ago they produced their version of an autoharp and called it an “Autochord”. It was a unique design that differed from the more conventional Chromaharps and Oscar Schmidts. Thirty-eight ball end guitar strings spanned from bridge pins to an anchor end bridge made from a section of brass tubing. The chromatic tuning was scheduled from F2 to A5. The fifteen chord bars rested upon 1/8 Delrin rods drilled directly into the soundboard. The body of the instrument consisted of a 1/4″ redwood soundboard with a bass bar, a 3/8″ plywood back, and a laminated frame with gaps at each end of the long rail.

This interesting instrument was offered as an easy to assemble kit for someone with basic DIY skills. Like all of Musicmakers kits, it would, with attention to detail, bring satisfying results. The result however, was a rather large, heavy, and somewhat unconventional autoharp.

Although the Autochord has been discontinued for several years it still has a unique presence in the autoharp community. Musicmakers offers the plans and assembly instructions  as a free download and sells the collated non-wood components needed to make the instrument. The downloaded files can be enlarged to full sized prints at a retail copy store and used as a pattern. It is a good resource for someone wanting to design or make their first autoharp or get a few ideas.

This Autochord kit came to my workshop in the original shipping carton. It was purchased in 1995 and had only the soundboard and back glued to the frame. The current owner asked me to complete it and install fine tuners.

 

 

I made several modifications to the original design. The Daigle fine tuner system came with its own bridge so I deleted the kit’s brass tube. The wound bass strings supplied were standard guitar strings that had windings their entire length. Greg Schreiber made a custom set of wound strings that had windings only within the speaking length of the strings. I substituted threaded adjustable bridge pins so I could accurately level the strings for effective damping.

The design specified drilling the Delrin chord bar combs directly into the soundboard. Instead, I made separate Delrin bases that can be more easily adjusted for smoother chord bar movement.

 

 

 

 

 

 

 

 

 

 

Wanna play a little autoharp?

Our children and grandchildren constantly amaze us with their abundant curiosity and their seemingly effortless ability to learn and create wonderful music when given the opportunity and the proper tools. Most of the stringed instrument families we love such as fiddles, guitars, dulcimers, ukuleles and the like come in smaller sized models that are more appropriate for smaller learners. A few child sized autoharps have been produced over the years by the factories and even by a few autoharp luthiers but they are becoming scarce and are seldom available in playable condition.

With that in mind, I present my own iteration of a child size autoharp designed as a serious, good sounding, and well built instrument for the young learner. I believe that a quality, attractive, and stable instrument with standard string spacing, and a logical chord bar setup will make it easier to learn and to later grow into a standard autoharp. My aim is to produce a smaller scale instrument for fun as well as serious study and not a colorful toy of passing interest.

 

 

It’s no secret that I have based this instrument on the old Zimmermann and Oscar Schmidt models 2-3/4 that were produced from the 1890s to the 1950s. The size seems just right for smaller learners and the tuning schedule favors young singing voices with the keys of C and F.

 

 

I have made some dramatic improvements on the old black 2-3/4s. A one piece laminated frame with a birch ply back adds greater stability.  The solid poplar soundboard with tuned bracing lends greater resonance with better sustain. There are seven chords in two rows (instead of a single row of five) positioned for play above the chord bars with ample space to pick the higher strings. Additionally, the instrument is trimmed with an attractive side veneer, end cover, and chord set. It’s appearance and construction is much like my full sized thirty-six and thirty-seven stringed autoharps, but with only twenty-three strings it is smaller and lighter. At 18 inches long and 10-1/2 inches wide it weighs only 4-1/2 pounds.

The high quality Schreiber custom string set is specially gauged for a string schedule tuned: G-C-F-G-A-B-C-D-E-F-G-A-A#-B-C-D-E-F-G-A-A#-B-C.

The seven chord bars are in two rows. The top row is:                         Bb     F     C     G

and the bottom row is:    Gm     Dm       Am

 

 

 

At this time the only option I can offer is the choice of woods for the side veneer, chord set, bridges, and end cover. This prototype is cherry but other choices include walnut, maple, and mahogany. In the future I plan to add greater customization and alternate chord setups with more chords in two or three rows.

Here are two links with  Marsha playing two unofficial national anthems on the new child sized autoharp, one in the key of C and one in the key of F.

https://drive.google.com/open?id=1qa1fC5kBbjalMabgW9cDBRbLuCweyLCT

https://drive.google.com/open?id=14_b7cFDwAIaisBRjZlMu21gr7ijf-12P

Do those girls and boys spend too much screen time? Contact me for more information and a price that is sure to be less than a smart phone and requires no monthly data plan.

 

 

 

 

 

 

 

 

A new autoharp material

With few exceptions, autoharps have been made of wood. Solid and laminated hardwood frames have been enclosed by hardwood, softwood, and plywood with the builder’s and player’s personal preferences guiding the combination. Decades of research and experimentation with natural materials have led to construction techniques for building good sounding and structurally stable instruments but swings in temperature and humidity persist in causing cracks, bulges, separations, tuning instability and even implosions. Temperature control, humidifiers in the winter, dehumidifiers in the summer, and fine tuners all help us avoid adverse environmental effects but, as careful as we are, there can be some disappointing surprises. Could there be a material that’s very stable and sounds good? Carbon fiber may be the answer.

Carbon fiber, a very strong and rigid composite material, has been used successfully to build musical instruments for many years. The first luthier to utilize this material in sheet form for autoharp construction was Pete Daigle of Daigle Autoharps in Seattle, Washington.

Carbon fibers are woven together, bound in a polymer (epoxy), and laid in sheets that may be used for autoharp soundboards and backs. It’s thin, lightweight, and so rigid that it requires no internal bracing. As an autoharp component, it’s improbable that it will ever crack, warp, or be in any perceivable way vulnerable to environmental changes.

My recent interest in trying carbon fiber has taken the form of this new thirty-seven string chromatic. With my one piece laminated frame and back and a carbon fiber soundboard, I’m hoping that this buggy will never crash and the only maintenance necessary will be the occasional tune-up and maybe a couple of future brake jobs.

 

 

I ordered a 12″x24″x1/8″ blank sheet of carbon fiber from the DragonPlate company in Elbridge, NY. The purchase cost and machining labor was about five times greater than that of making a comparable wooden top. 

The sheet has a matte finished back for gluing and a glossy top surface that magnifies the shiny woven texture of the fibers. It has a rather facinating 3D visual effect as the weave seems to move around beneath the surface. 

The 1/4″ side veneer, tailpiece, and chord bar holders are made of red oak with an interesting “bark intrusion”. The eighteen maple chord bars are lacquered black and the buttons have been randomly burnt with a mini torch to resemble the oak trim.

 

 

The standard chromatic tuning schedule includes a thirty-seventh string tuned to D6. The eighteen thin chord bars are carried by steel pins driven into Delrin bases. The three row setup favors the keys of C, G, and D and includes the Cdim7th, C#dim7th, and Ddim7th chords.

 

To access the chord bars for adjustment or change I made magnetic holder covers that can be easily popped open without removing screws. The caps are aligned with tiny pins at each end and held fast in the center by small rare earth magnets. Self adhesive felt strips on the underside of the caps quietly adjust the chord bars’ height for a low playing action.

 

So, how does this carbon fiber sound? For us, it is too soon to say anything other than “different”. Folks who play the Daigle carbon fiber harps report that they are loud, bright, and have a “crazy amount of sustain”. It does seem louder than our other instruments but we need a “breaking in” period before we can assess its tone, articulation, and presence. Almost as important is the expectation of greater structural stability and the attractive visual combination of carbon fiber and red oak.

 

 

The Hippy Harp (revisited)

Father Christmas has delighted a good little girl in Victoria, Australia with the  delivery of a colourful and unique chromatic autoharp. The Hippy Harp joins Angie’s incredible stable of zithers that she collects and restores, teaches and performs with. Her wonderful and aptly named website, “Running With Zithers” can be found here:

http://runningwithzithers.blogspot.com

0

Peace and joy to everyone on this groovy holiday season!

Unknown-2